RESIDENT ENGINEERING & SYSTEM SUPPORT

We offer our services around the clock, 365 days a year,
on the basis of the highest standards.
DEFSolution GmbH offers you not only, reliable visual, quality control.
or sorting, but also work that requires necessary equipment.

Especially in the automotive industry, utensils such as illuminated magnifiers and DMC scanner are needed. We do not only have common testing and measuring equipment, but also qualify our employees in the areas of
our employees in the areas of „working under ESD and high voltages“.
conditions“.

Our employees fulfill their duty of care to the highest degree, in order to ensure
that the parts to be delivered are in perfect condition due to the prescribed controls.
are in perfect condition.
Your components always reach the customer correctly marked.
Our technical documentation (German, English, Spanish), always guarantees a complete evaluation of the results.
complete evaluation of the results.

Services

Quality controls
Sorting
Quantity and completeness checks of your goods
Control of containers and transport goods
repacking work
arking of workpieces
Functional checks on manual, mechanical and electrical basis
Surface inspections (e.g. roughness measurements)

REWORK

We offer you individual reworking concepts and processes
for a wide variety of components and materials.
The assembly and disassembly of a wide variety of components
we always carry out with an eye for detail.

Services

Derusting
Cleaning, by machine or by hand
General and specific grinding, drilling, milling, filing and deburring operations
Surface treatment (it does not matter if the surface is made of
sheet metal, aluminum or plastic)
sandblasting
component marking
engraving works

WE UPDATE VEHICLE SOFTWARE NATIONWIDE I OTHERS ALSO CALL IT THE “FLASHING” OF CONTROL UNITS

Updating the firmware on e.g. control units via common BUS systems according to current software versions.
As an authorised service provider at various car manufacturing locations for software updates, we are in possession of the corresponding licences and equipment. Our employees are qualified and always able to carry out Flash actions nationwide, even on a larger scale.
We flash after production, individual parts, assembled modules and finished vehicles in an uncomplicated way and according to the customer’s wishes.
Our activity includes the electronic programming of control units which are updated with the help of the flash process. Each car manufacturer has its own hardware and software with appropriate encryption to ensure the security of data transmission. After connecting the hardware components, the program is started with the appropriate software. This is followed by the diagnosis of the process itself and a detailed documentation.
We are happy to answer your questions, and we know exactly what is important for projects in a security-sensitive area. Feel free to contact us at any time.

Services

According to the latest technical standard
At your site, or in our own halls

WE UPDATE VEHICLE SOFTWARE NATIONWIDE I OTHERS ALSO CALL IT THE “FLASHING” OF CONTROL UNITS

FIREWALL & OUTSOURCED CONTROL AND REWORK

Establishment and significance of an „external firewall“ in the automotive industry supply business.

What work is actually offered in this context?
And how does the customer benefit from this?

The basis for our firewall is the interaction between quality assurance and the logistical
processes between the customer and the automotive manufacturer.
On the basis of these two factors, we ensure that not only your demands, but also the high demands of your customers on the end of the end product in question are met.

Before suspect components reach the customer’s factory, DEFSolution ensures that the
components always meet the requirements of the customer’s plant.

THE DEFSOLUTION GMBH FIREWALL IN DETAIL

The DEFSolution firewall as a fixed QA system with defined processes. Due to the standardized processes, it is ensured that only i.O. Goods reach your customer.

At the same time, in the course of the firewall, a target-oriented documentation and the
communication with our clients plays a decisive role. Both factors, the fixing of the
and the dialog with our customers, help to prevent the occurrence of errors and to make the production and make the production of the companies concerned even more economical.

Within the scope of our complete service, we deliver the corresponding products with our logistics to the desired address, thus ensuring not only a high level of quality, but also a smooth and fast transport of your goods.

FIREWALL & OUTSOURCED CONTROL AND REWORK

Services

Complete support of your goods incl. delivery by our logistics department

FIXTURE CONSTRUCTION

In our workshop we produce individual structures for
testing and reworking processes from common materials such as steel.

Thus, we always offer you the possibility to optimize the series process in quality assurance.

You can also, for example, have load carriers, racks and containers be rebuilt.

Services

Fixture construction for the optimization of series processes in quality assurance.

RESIDENT ENGINEERING & SYSTEM SUPPORT

We support and represent you at any time directly on site with your customers and / or suppliers. The company representation offered by us ensures that your products are always are always successfully supported in development and quality issues.

Through us you will gain the decisive advantage to permanently meet the requirements of the automotive industry to the supplier companies.
Preventive we act, in order to avoid hall disturbances with your customers.
Supporting by our daily technical documentation (German, English, Spanish) and the necessary knowledge about the current quality processes of the of the car manufacturers (VW AG / BMW AG / DAIMLER AG), we avoid additional costs, such as component returns.

You concentrate on your work processes and projects, while we take care of the
„outside work“ for you. In coordination with you, we take all measures to avoid errors.

Services

Multilingual reporting
Individual documentation of current processes
Language skills in English, Spanish and Russian
Supervision of new start-ups and series production of parts/li>

Services

Provision of storage space
Coordination of transports within the shortest possible time.

LOGISTIC SERVICES

A company whose services include the area of „logistics“ or which has to use logistics in its
has to use logistics in its everyday tasks to transport its own products,
knows how extensive this area of work is. „Logistics“ means more than „just“ making sure,
that goods are transported from A to B.
Rather, smooth processes form the basis for the economic activities of any
company. Not only classic forwarding companies know: Empty transports are expensive! The
DEFSolution GmbH offers logistics services on different levels. Thus it is guaranteed
that your goods find their way safely to the customer or within the company to their destination.

LOGISTICS SERVICES FROM PROFESSIONALS – A COMPREHENSIVE SERVICE PORTFOLIO

In the course of the logistics services we offer, it is important to us not to cover only a separate area, but to combine the range of different work areas with each other.
with each other. Your advantage: one contact person for a comparatively large range of topics!

Therefore, we do not only take care of classical logistics services, but we are also your contact when it comes to, but are also your contact when it comes to the provision of storage space. This subarea becomes especially interesting if the goods you produce in your production do not find their way directly to your customers.
directly to your customers, but must first be stored temporarily.

Depending on the product, however – especially with regard to the suitable storage location – often characteristic
criteria have to be fulfilled. But regardless of whether your goods must be stored only at a certain temperature,
temperature, in a given order, or otherwise specific: we have the know-how and the
have the know-how and the possibilities to meet even individual requirements.

YOUR CONTACT FOR „SPONTANEOUS“ TRANSPORTS

Not all transports that have to be carried out on a daily basis can be planned. Often
changes in the production process or additional orders mean that a transport has to be carried out a very short period of time.
Due to our wide network and the corresponding possibilities, you profit with us
the advantage of being able to make use of logistics services on the basis of a relatively short lead time.
on the basis of a relatively short lead time

MACHINE DECOATING & PAINT REMOVAL

Services

3D PRINTING | PRODUCTION OF TESTING AND AUSXILIARY EQUIPMENT

Rapid prototyping: 3D printing makes it possible to create prototypes in a short period of time, speeding up product development and enabling early testing for quality control.

Complex geometries: 3D printing can produce complex and detailed structures that are difficult or impossible to create using traditional manufacturing methods. This makes it easier to test and validate designs.

Cost-effectiveness for small series: For small series and customization, 3D printing is often more cost-effective than traditional manufacturing processes because no special tools or molds are required.

Material savings: 3D printing uses material only where it is needed, reducing material consumption and increasing production efficiency.
Improved quality control: By manufacturing parts directly, immediate testing and adjustments can be made, reducing the error rate and improving product quality.

Services

Print volume 235 x 235 x 250 mm³
Print speed 50 mm – 250 mm / s
Accuracy ±0.1 mm
Printed materials PLA / PETG / TPU / ABS

LASER WORK

Precision and cleanliness: We offer extremely precise cuts and engravings with smooth, clean edges – ideal for detailed designs.
Versatility: Our technology processes a wide range of materials, from wood and acrylic to leather and glass, perfect for different industries.
Cost-effectiveness: Despite high precision, we offer you cost-effective solutions with minimal material waste. Fast processing: We work efficiently and deliver your orders in a short time.
Environmental friendliness: Our processes are environmentally conscious and generate less waste, without the use of harmful chemicals.
Contact us for customized solutions!

Services

Air-cooled CO2 laser system with 40 watts
Laser protection class II
Completely enclosed by a housing with a glass cover
Max. processing area 610 x 305 mm
Max. material thickness 191 mm (height adjustment for focusing)
Optimized for raster engraving, vector cutting or combined raster/vector mode
Resolution 100 to 1000 dpi
Materials that can be engraved: Acrylic, anodized aluminum, brass, glass, marble, plastics, cardboard, leather, wood, rubber, etc.
Material thicknesses that can be cut: Typically up to 6 mm (“no metals”), even thicker material in several passes